How can 600 kW of continuous power be achieved in electric vehicles without exceeding thermal limits? Dominik Seidenstücker, research associate and expert in power electronics at Fraunhofer IZM, explores this question in an exclusive video tour with the RealIZM blog team.
With the shared »DauerPower« project providing a vivid example, he shows how high-performance inverters are developed and tested for electric vehicles — and what role innovative cooling concepts and materials play in this process.
Technology meets practice: The »DauerPower« project
Working with Bosch and Porsche AG, Fraunhofer IZM has developed a compact cooling system and highly integrated power modules in the joint »DauerPower« project. These components work reliably even under extreme conditions and enable maximum performance with minimal thermal stress.
Thanks to a special process for embedding the semiconductor modules in printed circuit boards, the researchers succeeded in significantly improving system efficiency through lower module inductance. Silicon carbide semiconductors ensure stable temperatures while minimizing switching and conduction losses. In addition, a 3D-printed copper cooler contributes to an efficiency of 98.7 percent.
Joint project: »DauerPower« – SiC inverter electronics for maximum continuous power in the EV powertrain
Funding body: Federal Ministry for Economic Affairs and Climate Protection (BMWK)
Funding code: 19I21023C
Duration: 6/2021 – 12/2024
Project partners: Robert Bosch GmbH and Porsche AG
Data sheet: Drive converter with 600 kW continuous power




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